Heat Exchangers

What is a Heat Exchanger?

A heat exchanger is a device that transfers thermal energy or heat from one fluid (primary side) to another fluid (secondary side) without direct contact or mixing of the two. The main function of a heat exchanger is to increase the energy efficiency of a heating or cooling system by transferring heat and thereby reducing energy costs.

The plate heat exchanger consists of several parallel plates closely placed which allows water to flow between them. The hot and cold water flow through alternating ‘chambers’ in the heat exchanger so that one side of a plate is always in contact hot water and the other with cold and thereby allowing the thermal transfer.

Heat exchangers are widely used in HVAC systems helping to cool or heat buildings, but they are also found in industrial application making machines and engines work more efficiently. And logically, size of a heat exchanger varies depending on the application and requirements.

 

How is a Heat Exchanger Application Optimized?

With proper balance, a heat exchanger may maintain to work efficiently at reduced energy consumption. FlowCon recommends three different solutions to a heat exchanger installation:

  1. Pressure Independent Control (PICV)
  2. Pressure Independent Temperature Control (PITCV)
  3. Automatic Balancing (ABV)

1. Heat Exchangers with Pressure Independent Control (PICV)

The PICV will react to system pressure changes an regulate the flow of water to required flow by adjusting the actuator position. This helps the system to be accurately controlled even with pressure changes and reduced loads.

 

→ Download Application Drawing Example

 

FlowCon recommends the following PICVs:

2. Heat Exchangers with Pressure Independent Temperature Control (PITCV)

The PTICV will react only to change in ΔT, which can be either deliberately set to a new target or automatic due to occupancy change. The PICV actuator will only move if a ΔT change is sensed. By optimizing ΔT, flow may be reduced to a minimum resulting in significant energy savings and extended life of equipment, while providing pressure and temperature independency and optimized comfort. 

 

→ Download Application Drawing Example

 

FlowCon recommends the following PITCV:

3. Heat Exchangers with Automatic Balancing (ABV)

The automatic balancing valve will react to system pressure changes and limit the flow of hot or chilled water to required max. flow helping the system to be accurately controlled even with pressure changes.

 

→ Download Application Drawing Example

 

FlowCon recommends the following ABVs:

Some FlowCon Projects with Heat Exchangers

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FlowCon Project at Al-Masa Towers in Egypt
Heating - Cooling - Cooling Towers - Fan Coil Units - Heat Exchangers - FlowCon By-Pass Assembly - FlowCon Green - FlowCon SM

Egypt’s largest hospitality hotel with FlowCon PICVs and pre-tested By-Pass Assemblies for fast and trouble-free installation, flushing and…

FlowCon Project at eBay Salt Lake City, in Utah USA
Cooling - Heat Exchangers - FlowCon SM

State of the art design including fuel cells, solar panels and FlowCon PICVs….

FlowCon Project at Dubai Creekside
Cooling - Air handling units - Fan Coil Units - Heat Exchangers - FlowCon Green - FlowCon SM

A new mixed-use construction in the UAE’s ‘New Dubai’ ready to become home to 480 families

FlowCon Project at Delta House in Belgrade Serbia
Heating - Cooling - Air handling units - Chilled Beams - Heat Exchangers - FlowCon Green - FlowCon SM - FlowCon Unimizer®

Modern HQ constructed according to LEED and designed with the employees in mind

FlowCon Project Fenchurch Avenue London UK
Heating - Cooling - Fan Coil Units - Heat Exchangers - Air handling units - FlowCon Green - FlowCon SM - FlowCon E-JUST - FlowCon By-Pass Mini

FlowCon Mini By-Pass on the new ‘crown jewel’ in London – BREEAM ‘Excellent’ rating

FlowCon Project Walkie Talkie London UK
Heating - Cooling - Fan Coil Units - Heat Exchangers - Air handling units - FlowCon Green - FlowCon SM - FlowCon By-Pass Mini

With the project approach to make sustainability real, FlowCon PICVs were an obvious choice

Still in Doubt?
Please Contact Us

If You are in doubt which Solution to choose to Your Application or how a specific product is working, please do not hesitate contacting FlowCon.

We will react as soon as possible, and written reply is normally within 8 hours if Your question is asked in English and during office hours. Other languages and requests asked during vacation time or weekends may experience longer response time. Likewise, for any special and out of standard requests, You may not see an immediate reply, but we are responsive.

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